Abrasive jet drilling of hard alumina flat: an experimental investigation and predictive modeling by ANN
Keywords:
Abrasive Jet Machining (AJM), Alumina, Drilling, ANN, EstimationAbstract
Abrasive jet machining (AJM) is often applied in drilling of hard and brittle ceramic materials, and is also used for other processes like surface preparation, deburring, shot-peening, polishing, etc. AJM process parameters need be appropriately selected to have optimized responses like MRR, nozzle wear, etc. Experimental investigation is performed in this work by precisely controlling abrasive flow rate. Along with system pressure, abrasive flow rate, stand-off distance (SOD) and grain size are considered during performing AJM with silicon carbide abrasive on commercially pure 4 mm thick alumina tiles using response surface methodology (RSM). Analysis of variance is done to detect the relative significance of each of the variables. Artificial neural network (ANN) is constructed to estimate the response in AJM based on input parameters. Estimation of machining performance is effectively carried out by ANN based on the training data with less than 8% estimation error, particularly for MRR and NWR.
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