Study on atomization characteristics of droplet of bio-degradable oil for end-milling of incoloy 925
DOI:
https://doi.org/10.58368/MTT.22.4.2023.45-51Keywords:
MQL, Coconut Oil, Incoloy 925, End-Milling, RSMAbstract
Minimum Quantity Lubrication (MQL) has been proved as an effective technique of lubrication and cooling in machining. However, evacuation of cutting temperature depends on the lubricant’s droplet quality, which is highly influenced by MQL setup parameters. This paper aims to study the effects of nozzle angle, nozzle distance, flow rate, and air pressure on the end milling performance of Incoloy 925. Orthogonal array (L9) is used for the design of experiments, and the influence of MQL parameters is analysed by ANOVA. Response surface methodology (RSM) has been used for a linear regression model, and Composite Desirability function has been utilized for optimization of parameters. ANOVA shows that flow rate has highest influence on both cutting force and surface roughness. Nozzle angle is having lowest influence on cutting force, while stand-off distance has the lowest influence on the surface roughness.
Metrics
References
Awale, A. S., Vashista, M., Zaheer, M., &Yusufzai, K. (2020). Multi-objective optimization of MQL mist parameters for eco-friendly grinding. Journal of Manufacturing Processes, 56(April), 75-86. https://doi.org/10.1016/j. jmapro.2020.04.069
Cardoso, L. G., Madeira, D. S., Ricomini, T. E. P. A., Miranda, R. A., Brito, T. G., &Paiva, E. J. (2021).Optimization of machining parameters using response surface methodology with desirability function in turning duplex stainless steel UNS S32760.International Journal of Advanced Manufacturing Technology, 117(5-6), 1633- 1644.https://doi.org/10.1007/s00170-021- 07690-3
Du, F., He, L., Zhou, T., Tian, P., Zou, Z., & Zhou, X. (2022).Analysis of droplet characteristics and cooling lubrication effects in MQL milling of 316L stainless steel.Journal of Materials Research and Technology, 19, 4832-4856. https://doi. org/10.1016/J.JMRT.2022.06.132
Emami, M., Sadeghi, M. H., &Sarhan, A. A. D. (2013).Investigating the effects of liquid atomization and delivery parameters of minimum quantity lubrication on the grinding process of Al2O 3 engineering ceramics.Journal of Manufacturing Processes, 15(3), 374-388. https://doi.org/10.1016/j.jmapro.2013.02.004
Hsiao, T. C., Vu, N. C., Tsai, M. C., Dang, X. P., & Huang, S. C. (2020).Modeling and optimization of machining parameters in milling of INCONEL-800 super alloy considering energy, productivity, and quality using nanoparticle suspended lubrication. Measurement and Control (United Kingdom). https://doi. org/10.1177/0020294020925842
INCOLOY alloy 925. (2002). Special Metals. https:// cdn2.hubspot.net/hubfs/483909/Corrotherm- Oct2016-Theme/PDF Files/Incoloy925.pdf
Jayadas, N. H., & Nair, K. P. (2006).Coconut oil as base oil for industrial lubricants-evaluation and modification of thermal, oxidative and low temperature properties.Tribology International, 39(9), 873-878. https://doi.org/10.1016/j. triboint.2005.06.006
Khan, M. M. A., Mithu, M. A. H., &Dhar, N. R. (2009).Effects of minimum quantity lubrication on turning AISI 9310 alloy steel using vegetable oil-based cutting fluid.Journal of Materials Processing Technology, 209 (15-16), 5573-5583.https://doi.org/10.1016/j. jmatprotec.2009.05.014
Khidhir, B. A., Al-Oqaiel, W., & Kareem, P. (2015).1-6Prediction Models by Response Surface Methodology for Turning Operation.American Journal of Modeling and Optimization, 3(1), 1-6. https://doi.org/10.12691/ajmo-3-1-1
Park, K. H., Olortegui-Yume, J., Yoon, M. C., & Kwon, P. (2010).A study on droplets and their distribution for minimum quantity lubrication (MQL).International Journal of Machine Tools and Manufacture, 50(9), 824-833. https://doi. org/10.1016/J.IJMACHTOOLS.2010.05.001
Safiei, W., Rahman, M. M., &Rusdan, S. A. (2018).Experimental investigation of MQL optimum parameters in end milling of AA6061-T6 using Taguchi method.International Journal of Engineering and Technology(UAE), 7(4), 186-189. https://doi.org/10.14419/ijet.v7i4.35.22360
Sun, H., Zou, B., Chen, P., Huang, C., Guo, G., Liu, J., Li, L., & Shi, Z. (2022).Effect of MQL condition on cutting performance of high-speed machining of GH4099 with ceramic end mills.Tribology International, 167, 107401. https:// doi.org/10.1016/J.TRIBOINT.2021.107401
Tawakoli, T., Hadad, M. J., &Sadeghi, M. H. (2010). Influence of oil mist parameters on minimum quantity lubrication – MQL grinding process. International Journal of Machine Tools and Manufacture, 50(6), 521-531. https://doi. org/10.1016/J.IJMACHTOOLS.2010.03.005
Downloads
Published
How to Cite
Issue
Section
License
All the articles published in Manufacturing Technology Today (MTT) Journal are held by the Publisher. Central Manufacturing Technology Institute (CMTI) as a publisher requires its authors to transfer the copyright prior to publication. This will permit CMTI to reproduce, publish, distribute, and archive the article in print and electronic form and also to defend against any improper use of the article.