Microtexturing D2 steel surface to induce superhydrophobicity on it using EDM process
DOI:
https://doi.org/10.58368/MTT.22.6.2023.68-74Keywords:
Surface Texturing, Texture Dimension, Hydrophilicity, Hydrophobicity, Contact AngleAbstract
This work attempts to induce superhydrophobicity on a hydrophilic D2 steel surface by microtexturing, using the Electro-discharge machining process, as hydrophobic surfaces offer enhanced self-cleaning and corrosion resistance. The laser machining process is praiseworthy for surface texturing on nonmetals but not widely recommended for conductive metals. Electro-discharge machining is very effective for micro fabrications on metals and its potential in surface texturing should be explored. Texturing of the D2 steel surface is done by fabricating microchannels in mutually perpendicular directions using a thin Cu foil as a tool in the EDM process. Texture dimensions in relation to the microchannel width are calculated from Cassie-Baxter equations. It has been observed that surface texturing improves the contact angle of water droplets on a metallic surface. The static contact angle of a water droplet on a hydrophilic D2 steel surface was increased from 78.6° to 158.7°, resulting in superhydrophobicity.
Metrics
References
Chow, H. M., Yan, B. H., & Huang, F. Y. (1999). Micro slit machining using electro-discharge machining with a modified rotary disk electrode (RDE). Journal of Materials Processing Technology, 91, 161-166.
Kim, W., Kim, D., & Park, S. (2018). Engineering lotus leaf-inspired micro- and nanostructures for the manipulation of functional engineering platforms.Journal of Industrial and Engineering Chemistry, 61, 39-52.
Murali, M., & Yeo, S. H. (2004).A novel spark erosion technique for the fabrication of high aspect ratio micro-grooves. Microsystem Technologies, 10, 628-632.
Patankar, N. A. (2003). On the modeling of hydrophobic contact angles on rough surfaces.Langmuir, 19(4), 1249-1253. https://doi. org/10.1021/la026612+
Patel, D., Jain, V., &Rajkumar, J. (2016). Micro texturing on metallic surfaces: State of the art. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 232, 941-964.
Patel, D. S., Jain, V. K., Shrivastav, A., &Ramkumar, J. (2019). Electrochemical micro texturing of flat and curved surfaces: simulation and experiments. The International Journal of Advanced Manufacturing Technology, 100, 1269-1286.
Yeo, S. H., &Murali, M. (2002). A new technique using foil electrodes for the electro-discharge machining of micro grooves. Journal of Micromechanics and Microengineering, 13(1), N1-N5. https://doi.org/10.1088/0960- 1317/13/1/401
Downloads
Published
How to Cite
Issue
Section
License
All the articles published in Manufacturing Technology Today (MTT) Journal are held by the Publisher. Central Manufacturing Technology Institute (CMTI) as a publisher requires its authors to transfer the copyright prior to publication. This will permit CMTI to reproduce, publish, distribute, and archive the article in print and electronic form and also to defend against any improper use of the article.